BI-01.01 Trained personnel who are supported by an up to date training system
A process should be in place for delivering and maintaining competency-based training. [More...]
This information provides the business inputs which address failure modes of mobile equipment which relate to a lack of maintenance occurring. The listing of failure modes is shown in detail in the Important Documents section on the right – but in essence, they relate to:
- Lack of an appropriate maintenance strategy provided by the OEM(s)
- Not recognising conflicting maintenance requirements (missing fire potential of new components etc.)
- Introducing fuel to the equipment, and
- Breaching statutory requirements
The business inputs which address these types of failure modes are presented in the listing of business inputs shown below the failure modes.
BI-01.04 Trained Competent and Authorised Mobile Equipment Operators
All workers who operate mobile equipment at the mine are trained and assessed for competency.[More...]
BI-01.13 Clear maintainer performance management expectations supported by an active and consistent performance management process
Line managers ensure safe, productive behaviours are recognised and action is taken to correct unsafe and non-productive behaviours.[More...]
BI-01.51 Skilled and experienced personnel are accountable for maintaining mobile equipment
All workers who maintain mobile equipment are trained, competent and authorised for the tasks that they carry out.[More...]
BI-01.52 Skilled and experienced personnel are accountable for selection of mobile equipment
Accountability for the selection of mobile equipment is assigned to a suitably experienced and qualified person(s).[More...]
BI-01.53 Skilled and experienced personnel are accountable for maintaining fire detection and suppression systems on mobile equipment
Accountability for the maintenance of fire detection and suppression systems assigned to a suitably experienced and qualified person(s).[More...]
BI-02.01 Introduction of equipment to site process
Only plant (including mobile equipment and monitoring systems) that meets site requirements is used on site. [More...]
BI-02.02 Maintenance requirements cover all safety and operational systems on mobile plant
Safety and operational systems on mobile plant are well-maintained. [More...]
BI-02.08 Fire suppression system is integrated into machine operation
Mobile equipment cannot be operated inadvertently if the fire detection and suppression system is operable e.g. isolated or has been discharged.[More...]
BI-02.11 Establish and maintain an effective mobile equipment maintenance strategy
There are no maintenance process failures that result in mobile equipment fires, during operations and during servicing, maintenance and repair work. [More...]
BI-02.12 Serviced and checked fire extinguishers on mobile equipment
Portable fire extinguishers are installed on all mobile equipment.[More...]
BI-02.40 Introduction and Control of Materials on Site
Sites have a process for introducing and controlling materials in use on site.[More...]
BI-02.50 Plant Safety Files – requirement to register and track plant components and certificates
Sites have a process to track and manage information related to equipment deployed on the site. The process should mesh with maintenance strategies and provide a single point of truth for test/inspection information related to registered/regulated components.[More...]
BI-02A.01 Fit for purpose equipment selection processes – General
Equipment selected for site use is fit for purpose and delivers safe and productive outcomes.[More...]
BI-02A.02 Fit for purpose equipment selection processes – fuel lubrication and hydraulic lines
Equipment specifications include details on components that contain or contain flammable liquids. Where relevant, these reference standards, regulatory requirements and other industry information.[More...]
BI-02A.03 Fit for purpose equipment selection processes – Electrical Systems
Equipment specifications include details on electrical systems and these reference relevant standards, regulatory requirements and other industry information.[More...]
BI-02A.30 OEM Designs provide for installation of fire detection and suppression systems
Industry project OEM equipment is designed so that: * Fire suppression systems can be readily installed, maintained and are protected during normal operations and maintenance. * Installed fire detection and suppression systems remain functional and can be activated during the first phases of an equipment fire i.e. they are not the first system to fail.[More...]
BI-02A.31 QAQC Processes used in Manufacture
Manufacturers, dealers and equipment assemblers have formal quality management processes in place to ensure that their products meet all required standards.[More...]
BI-02A.44 Battery specifications are detailed for mobile equipment
Sites have specifications for batteries that start mobile equipment and feed other power circuits.[More...]
BI-02A.46 Fire suppression specification for mobile equipment
Equipment should be specified and sourced which includes provision for fire suppression installation, operation and maintenance to meet site requirements.[More...]
BI-02A.47 Fuel and exhaust specifications are detailed for mobile equipment
Design requirements for fuel and exhaust on mobile equipment should be included in specifications required from suppliers of this equipment. Formal processes for confirming the provided equipment meets these requirements should support consistently meet site requirements for fuel and exhaust systems.[More...]
BI-02A.48 Flammable liquid line specifications are detailed for mobile equipment
Sites should prepare specifications that OEMs/suppliers confirm are met for flammable liquid lines on mobile plant. These engineering specifications should meet site requirements for filling, operation, maintenance and integrity during normal and any incident/emergency situation.[More...]
BI-02A.49 Fuel shut off specifications are detailed for mobile equipment
Sites should include design requirements for fuel shut in their specifications provided to OEMs/Suppliers and site maintainers to prevent any unwanted conditions arising during filling, operation (including abnormal operations/incidents) or maintenance of the mobile plant.[More...]
BI-02A.53 Operator display specifications are detailed for mobile equipment
BI-02A.60 Specification for an OEM Fire protection evaluation for mobile equipment
Industry Project Equipment and equipment component suppliers provide a fire protection evaluation of their products.[More...]
BI-02A.61 Standards register relevant for mobile equipment
Site mobile equipment specifications reference relevant standards, regulations and other industry information.[More...]
BI-04.02 Appropriate system for scheduled inspections including structured checklists and defect reporting
Scheduled inspections of mobile equipment avoids breakdowns. Mobile equipment that is compromised does not operate.[More...]
BI-04.04 Site change management process apply to the introduction of new types and models of mobile equipment
Applied and effective change management processes are in use at the operating site and these apply to the introduction of new types and models of mobile equipment.[More...]
BI-05.01 Change Management Process
Applied and effective change management processes are in use at the operating site.[More...]
BI-05.02 Effective incident reporting, investigation with effective corrective actions
Incident investigation is a business improvement process for identifying and solving issues that compromise site safety and productivity.[More...]
BI-05.03 Effective contractor management processes
Site contractor management processes are effective, and they include: * Mobilisation information * Access and induction information * Allocation of facilities e.g. workshops, parking, offices, equipment laydown, operating areas etc. * Equipment minimum standards e.g. vehicle markings and lighting requirements * Traffic management and other operational interfaces [More...]
BI-05.04 Regular and consistent application of performance management processes
Operating sites have effective performance management processes, that are applied consistently.[More...]
BI-05.10 External expectations are identified and managed
Operating sites understand and meet external expectations including: from the regulator and licensing conditions. [More...]
BI-09.01 Emergency Preparedness
There should be a formal approach to emergency preparedness on site. It should include local response, emergency response through to crisis management.[More...]
BI-09.02 Emergency Response – Withdrawal of People
Sites should have documented requirements for withdrawing from hazardous situations including equipment fires.[More...]
BI-09.03 Strategy for testing, reviewing and maintaining the currency of the emergency response plan
The site has a robust and current emergency response plan.[More...]
BI-09.06 Site spill response
Sites have a credible spill response capability.[More...]
BI-09B.01 Emergency Response Drills
Emergency response drills are carried out to schedule. The site has a formal approach for emergency preparedness.[More...]