BI-01.01 Trained personnel who are supported by an up to date training system
A process should be in place for delivering and maintaining competency-based training. [More...]
This information provides the business inputs which address failure modes of mobile equipment which relate to a poor quality of maintenance occurring. The listing of failure modes is shown in detail in the Important Documents section on the right – but in essence, they relate to:
- Poor engagement of third party repairers
- Not reconnecting flammable liquid lines to meet site/OEM requirements
- Leaving flammable materials in/on the machine after maintenance (rag waste etc.)
- Failing to reconnect cooling devices
- Hot work on machinery (and subsequent heating/fires)
- Poor maintenance of fire suppression systems
- Failing to adequately check and authorise quality of repairs
The business inputs which address these types of failure modes are presented in the listing of business inputs shown below the failure modes.
BI-01.13 Clear maintainer performance management expectations supported by an active and consistent performance management process
Line managers ensure safe, productive behaviours are recognised and action is taken to correct unsafe and non-productive behaviours.[More...]
BI-01.50 Trained and competent personnel carry out error free hose assembly
Hoses used on mobile equipment are correctly rated and assembled. [More...]
BI-01.51 Skilled and experienced personnel are accountable for maintaining mobile equipment
All workers who maintain mobile equipment are trained, competent and authorised for the tasks that they carry out.[More...]
BI-01.52 Skilled and experienced personnel are accountable for selection of mobile equipment
Accountability for the selection of mobile equipment is assigned to a suitably experienced and qualified person(s).[More...]
BI-01.53 Skilled and experienced personnel are accountable for maintaining fire detection and suppression systems on mobile equipment
Accountability for the maintenance of fire detection and suppression systems assigned to a suitably experienced and qualified person(s).[More...]
BI-02.01 Introduction of equipment to site process
Only plant (including mobile equipment and monitoring systems) that meets site requirements is used on site. [More...]
BI-02.02 Maintenance requirements cover all safety and operational systems on mobile plant
Safety and operational systems on mobile plant are well-maintained. [More...]
BI-02.07 Regular checking and maintenance of brakes steering and tyres
There are minimal brake, steering and tyre failures on operating mobile equipment.[More...]
BI-02.08 Fire suppression system is integrated into machine operation
Mobile equipment cannot be operated inadvertently if the fire detection and suppression system is operable e.g. isolated or has been discharged.[More...]
BI-02.09 Regular checking and maintenance of alarms and monitors
There are minimal alarm and monitor failures on operating mobile equipment. [More...]
BI-02.21 Design of components means they cannot be fitted wrongly e.g. turbo chargers on backwards
Industry Project OEM are provided with incident details where components have been wrongly fitted and a user problem definition. [More...]
BI-02.40 Introduction and Control of Materials on Site
Sites have a process for introducing and controlling materials in use on site.[More...]
BI-02.50 Plant Safety Files – requirement to register and track plant components and certificates
Sites have a process to track and manage information related to equipment deployed on the site. The process should mesh with maintenance strategies and provide a single point of truth for test/inspection information related to registered/regulated components.[More...]
BI-02.51 Agreed review hold points during OEM equipment builds and refurbishment
Industry project Specifications for equipment build and refurbishments include hold points to confirm that design and build work meets site specifications. Hold points may include an acceptance inspection and sign off before the equipment is shipped.[More...]
BI-02.60 Effective Hot work Processes
Sites have a formal process for managing hot work on or near mobile equipment.[More...]
BI-02A.01 Fit for purpose equipment selection processes – General
Equipment selected for site use is fit for purpose and delivers safe and productive outcomes.[More...]
BI-02A.02 Fit for purpose equipment selection processes – fuel lubrication and hydraulic lines
Equipment specifications include details on components that contain or contain flammable liquids. Where relevant, these reference standards, regulatory requirements and other industry information.[More...]
BI-02A.30 OEM Designs provide for installation of fire detection and suppression systems
Industry project OEM equipment is designed so that: * Fire suppression systems can be readily installed, maintained and are protected during normal operations and maintenance. * Installed fire detection and suppression systems remain functional and can be activated during the first phases of an equipment fire i.e. they are not the first system to fail.[More...]
BI-02A.45 Confirm that hydraulic systems performance meets OEM guarantees
Hydraulic systems installed on mobile equipment meet operating and maintenance requirements.[More...]
BI-02A.46 Fire suppression specification for mobile equipment
Equipment should be specified and sourced which includes provision for fire suppression installation, operation and maintenance to meet site requirements.[More...]
BI-02A.50.1 Flammable Fluid Line Control Systems detect and react to loss of containment
BI-02A.53 Operator display specifications are detailed for mobile equipment
BI-02A.56 Equipment selected or designed to minimise static build-up and discharge
BI-02A.58 Ceramic coatings for exhaust components
Hot surfaces in engines are coated with material that lower their operating surface temperature. [More...]
BI-02A.60 Specification for an OEM Fire protection evaluation for mobile equipment
Industry Project Equipment and equipment component suppliers provide a fire protection evaluation of their products.[More...]
BI-02A.61 Standards register relevant for mobile equipment
Site mobile equipment specifications reference relevant standards, regulations and other industry information.[More...]
BI-02A.70 Fire resistant coolants, hydraulic fluids are tested, approved and available for use in mobile equipment, when required.
Fire resistant coolants and hydraulic fluids are tested, approved and available for use in mobile equipment, when required.[More...]
BI-03.05 Purging of fuel tanks before hot work
Hot work on fuel tanks is well controlled and does not result in fires or explosions.[More...]
BI-03.06 Burst protection on hoses
Hose failures do not cause equipment fires.[More...]
BI-04.02 Appropriate system for scheduled inspections including structured checklists and defect reporting
Scheduled inspections of mobile equipment avoids breakdowns. Mobile equipment that is compromised does not operate.[More...]
BI-04.04 Site change management process apply to the introduction of new types and models of mobile equipment
Applied and effective change management processes are in use at the operating site and these apply to the introduction of new types and models of mobile equipment.[More...]
BI-05.04 Regular and consistent application of performance management processes
Operating sites have effective performance management processes, that are applied consistently.[More...]
BI-05.07 Site policy and procedures addresses risks of naked flames
Fire ignition sources are well controlled.[More...]
BI-09.06 Site spill response
Sites have a credible spill response capability.[More...]